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Post new topic machinists/metal workers: how would you make this ZB part?
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Author Topic:  machinists/metal workers: how would you make this ZB part?
Matt Sutton

 

From:
New York, USA
Post  Posted 23 Apr 2020 10:15 am    
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I've got a new knee lever on the way, and want to finally fully populate the C6 copedant, so I'm gonna need several of these. It's a very early ZB; these do what the spoke-end at the changer does on the later design.

It looks like its just 1/8" rods stacked. Would I be able to braze something like this with a MAP torch? I've done a little welding in the past, but don't have access to a shop or the gear right now. All tips welcomed.

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Eric Dahlhoff


From:
Point Arena, California
Post  Posted 23 Apr 2020 11:56 am     ZB rods
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Some of the later ones also had a spoke attached like this one from #0669...



The ones I've had appeared to be brazed on with silver solder. I've made a couple using silver solder and a propane torch - didn't even need MAP.
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Matt Sutton

 

From:
New York, USA
Post  Posted 23 Apr 2020 12:18 pm    
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Thanks Eric!
I've said this before, but watching your work on ZBs has taught me a lot about how to deal with my own. I'm very grateful for all the documentation you've posted to the forum.
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Eric Dahlhoff


From:
Point Arena, California
Post  Posted 23 Apr 2020 4:29 pm    
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Matt, glad I can help keep them old ZB's running Smile
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Bobby D. Jones

 

From:
West Virginia, USA
Post  Posted 25 Apr 2020 9:27 pm    
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From the picture it looks like the filler (Short middle piece is actually folded and formed with the short curved piece. That would make it easier to hold just 2 pieces together instead of 3 separate pieces and keeping them aligned.

There is a silver solder,(I used to get it from the local commercial refrigerator/Freezer tech.) that worked great with a MAPP torch and very strong. It was like a sheet cut into about 1/8 inch wide strips. It actually had some silver in it and they based the price off the silver market.
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Matt Sutton

 

From:
New York, USA
Post  Posted 26 Apr 2020 6:39 am    
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Thanks Bobby, great tip. I'm gonna play around with some magnets to hold things in place for the process.
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