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Post new topic Filing a pull rod, Emmons Push Pull
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Author Topic:  Filing a pull rod, Emmons Push Pull
Ben Waligoske


From:
Denver, CO
Post  Posted 20 Oct 2020 2:55 pm    
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Howdy folks,

So my old push pull has had this little quirk for awhile, in that my LKR lever (raising 1/lowering 6) has a bit of a "click" to it when actuated quickly. It plays fine so I never really dug into it, but I've had a few days at home lately and flipped it over to look.



Looks like the short pull rod on that lever is cut just a little long, and when it gets hit quickly, it sometimes makes contact with the end plate. It's worn itself a little groove already, which you can see better zoomed in here:



No major deal, but I'd like to take care of it without disassembling anything. Any reason I can't find a file that fits and grind it down by hand until the friction stops? It's a pretty tight space in there so I'd have to find the right tool and angle... any other suggestions?
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Jimmie Hudson

 

From:
North Carolina, USA
Post  Posted 20 Oct 2020 3:15 pm     bolt cutters
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You can get a pair of mini bolt cutters in there and cut it.
See lowes link..
https://www.lowes.com/pd/Kobalt-8-in-Bolt-Cutters/50069713
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Ben Waligoske


From:
Denver, CO
Post  Posted 20 Oct 2020 3:22 pm    
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Thanks Jimmie, easy enough!
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Doug Earnest


From:
Branson, MO USA
Post  Posted 20 Oct 2020 4:01 pm    
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Remove the screws from the bracket. Then you can lift the rod enough to dress it down or cut it off with a common side cutter plier. I think.
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Jon Light


From:
Saugerties, NY
Post  Posted 20 Oct 2020 4:21 pm    
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A Dremel cutoff wheel would have been my first call but I sure like the idea of a cutter better.
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Donny Hinson

 

From:
Glen Burnie, Md. U.S.A.
Post  Posted 20 Oct 2020 5:06 pm    
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Geeze, looks like it's only hitting a tiny bit. Two pairs of pliers, grip one right against the collar, one near the end of the rod, do a gentle upward bend...no more than 1/8". About 15 seconds and the job is done!

(The K.I.S.S. principle.)
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Tony Glassman


From:
The Great Northwest
Post  Posted 20 Oct 2020 6:19 pm    
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.....or depending on the change, it’s possible that you can just loosen all the collars and slide the rod a 1/4” back toward the changer. Then re-set & re- tighten the collars
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Ben Waligoske


From:
Denver, CO
Post  Posted 22 Oct 2020 7:52 am    
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Thanks fellas. Appreciate all the suggestions. Snipped off the rod a touch and that helped, but what I didn’t realize was that there was a hang up on the bracket itself as well. So, not out of the woods yet... I’ve got a set of precision mini files coming today, hoping I can file out just enough of the offensive part of the bracket that everything flows smooth.

I will report back!
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Larry Behm


From:
Mt Angel, Or 97362
Post  Posted 22 Oct 2020 8:16 am    
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Ben follow what Tony said, then no cutting or filing just readjusting the rod back towards the changer and re tightening the collar set screws. We can face time or Zoom if we need to. Call me 971-219-8533.
_________________
'70 D10 Black fatback Emmons PP, Hilton VP, BJS bars, Boss GE-7 for Dobro effect, Zoom MS50G, Stereo Steel amp, Telonics 15” speaker.

Phone: 971-219-8533
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Ben Waligoske


From:
Denver, CO
Post  Posted 23 Oct 2020 9:11 am    
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Thanks Larry, I sure appreciate the offer.

I spent a few more minutes under the hood... as mentioned, I did clip that rod just a touch to eliminate the contact with the end plate, and since that didn't completely fix it, I popped the collar off and pulled the bracket, and filed it down enough so the rod seems to have plenty of play/room to move - so it's a little better, and yet it's still "clicking" somewhere.

I shot a couple videos here quick to try and illustrate the issue more clearly.

https://youtu.be/B8SroqBrGqg

https://youtu.be/pEb2fr8NeU0

https://youtu.be/_AznXBy5q44

I know it's not rocket science, but since my push pull knowledge is more limited than all pull, I'm not sure where to look next. The guitar does still play fine, but this has been creeping and bugging me now for a little while, as all the other knee levers are completely smooth.

Any more thoughts from the push pull people out there?


Last edited by Ben Waligoske on 23 Oct 2020 9:25 am; edited 1 time in total
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Larry Behm


From:
Mt Angel, Or 97362
Post  Posted 23 Oct 2020 9:19 am    
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Ben call me we can fix this
_________________
'70 D10 Black fatback Emmons PP, Hilton VP, BJS bars, Boss GE-7 for Dobro effect, Zoom MS50G, Stereo Steel amp, Telonics 15” speaker.

Phone: 971-219-8533
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Danny Letz

 

From:
Old Glory,Texas, USA 79540
Post  Posted 23 Oct 2020 2:27 pm    
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Is that hole in the bracket not worn into a slot causing the rod to be able to hit the endplate. Maybe you need a new bracket rather than working on the rod. Just sayin.
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Ben Waligoske


From:
Denver, CO
Post  Posted 23 Oct 2020 3:02 pm    
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Thanks Larry, if I have some time this weekend I might just do that.

Danny - no more issues with the end plate or the bracket, at least I don't think... it seems like there's a little hitch somewhere else in the pull train, I just gotta track it down...

Thanks for all the help everyone!
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