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Post new topic What Do You Use To Cut Out Body?
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Author Topic:  What Do You Use To Cut Out Body?
James Honberger


From:
Pennsylvania, USA
Post  Posted 30 Jan 2015 8:56 am    
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Cutting out the body shapes by hand is getting old for me. Obviously there is more sanding/scraping involved as well. What are you builders here using for cutting out the body/neck. Can anyone recommend a reasonably priced band saw that does a good job?
JH
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Jim Myers


From:
Washington, USA
Post  Posted 30 Jan 2015 9:16 am     Cutting out the body shape.
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Most any 14 inch band saw will work if it is set up properly. Since you're in Pennsylvania you might want to check out Grizzly, they have a showroom in Muncie. They have a lot of instrument making machinery and the owner has built a few acoustic guitars. Jim
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George Piburn


From:
The Land of Enchantment New Mexico
Post  Posted 30 Jan 2015 10:31 am     Reduced Labor
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We can reduce your Hog Out Labor from 10-20 hours down to 1 hour.

Include all of your pockets. Down Holes for the tuners.

Reduce your final sanding time by tremendous amounts.

Save all of the programming for future cut out blanks.

The initial cost will be far below what a professional Band saw costs.

https://www.youtube.com/watch?v=oCt5IpQHiqk

https://www.youtube.com/watch?v=TO0Ygu-a1Hg

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Last edited by George Piburn on 30 Jan 2015 4:07 pm; edited 2 times in total
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James Hartman

 

From:
Pennsylvania, USA
Post  Posted 30 Jan 2015 10:39 am     Re: Cutting out the body shape.
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Jim Myers wrote:
Most any 14 inch band saw will work if it is set up properly. Since you're in Pennsylvania you might want to check out Grizzly, they have a showroom in Muncie. They have a lot of instrument making machinery and the owner has built a few acoustic guitars. Jim


A company called Woodcraft (woodcraft.com) has stores in several parts of PA. They have a showroom where you might be able to actually try out, or at least see and perhaps have demoed, a variety of smaller bandsaws suitable to the home shop. Do some serious comparison shopping before purchase.

Steer clear of the small/cheap "hobbyist" bandsaws - the motors are weak and stall easily, making many jobs difficult. Also, the less expensive bandsaws often have flimsy tables, making accurate work nearly impossible.
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Tom Pettingill


From:
California, USA (deceased)
Post  Posted 30 Jan 2015 3:12 pm    
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Hard to beat a good and well setup bandsaw with an emphasis on the well setup part. As was mentioned, 14" is a good size and if you keep your eye on Craigs list, you can often find some great deals.
That said, a good bandsaw is only one piece of the woodworking puzzle. Its a great tool to have, but keep in mind that it does not make finish cuts and there still will be tons of sanding, routing, and planing that needs done.
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Bill Hatcher

 

From:
Atlanta Ga. USA
Post  Posted 30 Jan 2015 8:57 pm    
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if i only was able to have two machines.....band saw and a 6" jointer. you can just about make anything you want in regards to a lap steel with those. radial arm would be next. i dont like table saws.

you should be able to find an import 14" bandsaw for a $100. heck, i have bought some rockwell ones for that.

example. i just googled craigslist bandsaw. here is a $50 machine that would be perfect! http://baltimore.craigslist.org/tls/4870578202.html
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Don Poland


From:
Hanover, PA.
Post  Posted 31 Jan 2015 8:37 am    
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James, after seeing the George Board video's, I think I'd take George up on his offer to cut/route them for me. Unless you are going to be making large quantities of these, it is hard to recoup the cost of good equipment for a shop.
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Greg Moynihan


From:
Bremerton, Washington, USA
Post  Posted 31 Jan 2015 10:05 am    
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Rough cutting on the bandsaw, then finishing with a router and a template is SOP for a lot of builders.

While I have a router, I'm often deterred by all the planning, set-up, and safety logistics. I discovered this oscillating belt/spindle sander a few years back, and it is so quick and casual, it has become my favorite bench tool. It removes saw marks, rounds/chamfers edges and corners, and is handy for grinding a bit of metal here and there:

http://www.homedepot.com/p/RIDGID-120-Volt-Oscillating-Edge-Belt-Spindle-Sander-EB4424/100061671

Similarly, a drum or spindle sander head on a cordless drill or die grinder should help for finishing edges, and at some point I want to try a hand-held belt sander and/or angle grinder to make some large contoured shapes...
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James Honberger


From:
Pennsylvania, USA
Post  Posted 4 Mar 2015 5:19 am    
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Thanks everyone for the input, and excuse me for taking so long to reply. I have been trying to catch up on my projects, which seems to be never ending.
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Bill Creller

 

From:
Saginaw, Michigan, USA (deceased)
Post  Posted 6 Mar 2015 3:56 pm    
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I do it like Greg said...rough cut on the band saw, and use a template & router table. Even did a Corian guitar that way..
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John Ehrensperger

 

From:
Georgia, USA
Post  Posted 15 Mar 2015 7:34 pm     Bandsaw
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Rikon makes a little 10" bandsaw that should work fine for this application so long as you don't rush it. Highland Woodworking sells it for $200. I also have a big 18" Steel City, but this little Rikon is very handy and doesn't take up much room in the shop.
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James Honberger


From:
Pennsylvania, USA
Post  Posted 16 Mar 2015 6:17 am    
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Thanks John, I appreciate your input. Don't know which way I'm going with this yet, so for now I'll keep doggin' it.

JH

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