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Post new topic Dekley part 2: cleaning the changer
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Author Topic:  Dekley part 2: cleaning the changer
Dan Beller-McKenna


From:
Durham, New Hampshire, USA
Post  Posted 29 Nov 2011 7:47 pm    
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After much helpful advice in communications with Georg Sortun, I held my breath and disassembled the Dekley (most of the way: haven't pulled the knee lever assemblies and cross shafts yet; still working on those %$^!#$@%! stripped Allen screws). I didn't pull the neck and pick up either: I don't really have any reason to, as far as I can tell.

Per the changer, one oddity was that the (nylon?) spacers at either end of the changer axle were unevenly distributed: four at one end, sixteen at the other (these are extremely thin spacers). What's up with that?? Also, should these be replaced?? Perhaps the biggest surprise was how little debris, gunk, what-not, there was in the changer. It was well lubed with little if any sign of dirt, or build up. Seems like the previous owner used a good quality lubricant. I test cleaned one finger assembly. It's not clear to me why, though: seems like I'm removing good lubrication just to put more on(?) I suppose there may be some hidden grit in there that could cause friction, and I guess it can't hurt to clean it off and start anew, right?



There are a few parts I'll need to think about replacing, however. The stop plate (as I knew before I bought the guitar just from looking) is pretty badly bowed. I imagine flattening it out will only further weaken the metal. Is it worth getting a shop to make a replacement part, perhaps of stronger metal??




Also the bolts anchoring the changer to the body, and the screws holding the key heads on are all slightly twisted, presumably from all the force they absorb when the pedals and levers are activated. Worth changing? Will new straight ones not be a comfy fit in the twisted channels the old ones left?

Finally, the return springs are pretty beat. Does anyone carry these parts? They look a little too specialized to find at a hardware store.



Dan
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Ken Byng


From:
Southampton, England
Post  Posted 30 Nov 2011 4:44 am    
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Dan
I would post your anchor bracket to forummite Michael Yahl, to see if he could make you a replacement. He could also sell you replacement springs and adjusting bolts.
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Michael Yahl


From:
Troy, Texas!
Post  Posted 30 Nov 2011 6:20 am    
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Dan,

If you could spare the parts for about 7-10 days (total turn around) I would like to reverse engineer that plate, the spring assembly and a finger assembly.

I'd probably have to order some materials but could definately make you a replacement plate and springs.

Michael
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Lane Gray


From:
Topeka, KS
Post  Posted 30 Nov 2011 6:39 am    
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If someone has both a Dekley and a Zum, they could take some measurements for the springs and screws. They sure look close. That bar don't look familiar, though.
Michael is good: I'm a satisfied customer.
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Ross Shafer


From:
Petaluma, California
Post  Posted 30 Nov 2011 9:15 am    
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I've been machining and fabricating metal stuff for 35 years, I'd straighten that plate and slap it back on and make sure its mounted straight with even tension on the mounting screws. I'd be surprised if the bend is from normal use and would guess that something else caused the bowing (rough handling, uneven tension on the mounting screws or improper mounting). I definitely could be wrong, but I doubt you'll change the durability of that plate significantly (or at all) by carefully massaging it back to be straight.

I rebuilt the changer on a friend's Dekley. It had the same weird spacer distribution My pal thought the string spacing felt a bit narrow and when compared to other steels I had here, it was...I was able to redistribute all the washers evenly between the fingers to successfully widen the string spacing...as I recall it was still a tad narrow compared to the other steels, but closer than it had been. There just happened to be the exactly correct number of spacers to do this.

Again, if I'm recalling correctly, my pal told me he'd read (on the Dekley forum) that some of them had narrower spacing due to some narrower than planned pole spacing on some pick ups.

Happy Holidays!
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George Duncan Sypert

 

From:
Colo Spgs, Co, USA
Post  Posted 30 Nov 2011 9:19 am     Dekley
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Dan,
Contact Jim Smith in Ft Worth. He was involved with the production of these guitars.
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Dan Beller-McKenna


From:
Durham, New Hampshire, USA
Post  Posted 30 Nov 2011 10:58 am    
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Thanks for all the good advice folks.

I 'm gonna go ahead straighten and slap that plate back on.

The spacing is a bit narrower on my Dekley than my Fessenden. It's deceptive, because the Dekley neck is so wide; there's just a lot of empty space on the edges. I might try redistributing those spacers. They are so thin that I doubt it can make much of a difference.

Still not having any luck with those stripped screws. I think the epoxy trick is in my future. :0(

Dan
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Bob Carlucci

 

From:
Candor, New York, USA
Post  Posted 30 Nov 2011 4:18 pm    
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Dan, Have Mike Yahl make you a new adjustable spring plate.. his work is spectacular... bob
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John Billings


From:
Ohio, USA
Post  Posted 30 Nov 2011 5:12 pm    
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There's a great product from DAP. Can't find my bottle of it at this moment. But it's made to fix loose joints in chair rails, etc.. A couple of drops in a screw hole swells the wood back up, and lets screws fit very tightly.
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