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Post new topic Soldering/lengthening/Fender cables
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Author Topic:  Soldering/lengthening/Fender cables
Bob Carlucci

 

From:
Candor, New York, USA
Post  Posted 1 Sep 2009 12:09 pm    
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I have my Fender 800 playing beautifully with 6 pedals and 2 levers performing perfectly.
I have hit a major snag however.. The last 2 knees move right...RKR LKR. One is the cable knee lever setup someone made decades ago[rkr]. They work perfectly so I would like to keep it cable.. I had to move one of the levers [rkr]and now the cable is too short. I will need to lengthen it by a foot or a tad more or less, so I can run it through one of the existing rollers.. The thought of cutting a rare 45 year old original Fender part thats still in good condition makes me kind of sick. I have thoughts in my head of not being able to solder the new lengthening piece in properly.. What kind of solder is used? Is this "silver solder"?.. What kind of heat is needed etc?.. I have found stainless wire to go to the changer, but WHERE do I find those thin brass tubes?
I suppose I could get 2 knee lever kits, and keep the cables but I am not sure I want to spend $350 on this steel.
Even if I do that I would STILL have to solder the stainless wire loops to the crosshaft pull rods... any help? bob
_________________
I'm over the hill and hittin'rocks on the way down!

no gear list for me.. you don't have the time......


Last edited by Bob Carlucci on 1 Sep 2009 3:20 pm; edited 1 time in total
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Stephen Calhoun


From:
Ohio, USA
Post  Posted 1 Sep 2009 2:37 pm    
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I'm interested also in how an expert tinkerer would make a modern version of the Fender cable-loop combo.

Jim will weigh in for sure.

As for brass tubing:

http://www.smallparts.com

Really great to hear you got your Fender playing beautifully.
_________________
slide avant-gardist, experimentalist, echo surfer
two 1970-ish Fender 400, Fouke Industrial Rail, Allen Melbert 6, Rondo SX -- everything one way or the other through Guitar Rig/Logic/Apple/synthesizers/iPAD. ...sometimes out to a Tech 21 Trademark 60 1x12
recording as Kamelmauz.bandcamp.com
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Stan Schober


From:
Cahokia, Illinois, USA
Post  Posted 1 Sep 2009 2:39 pm    
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Not sure if this is any help to you, I'd think you could get many different sizes of brass tubing at any hobby shop that sells RC aircraft supplies, along with a tubing cutter .
They should also be able to give you an idea about how hot an iron you need, I'd think a higher power gun should do it, with any good NON-acid core silver solder.if that won't cut it, I'm sure the old Bernz-O-Matic would get hot enough...
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Bob Carlucci

 

From:
Candor, New York, USA
Post  Posted 1 Sep 2009 9:22 pm    
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A solution smacked me in the face as I was laying under the steel for about 20 minutes just staring...The cable ends at the pedal/bellcrank/actuator end[whatever its called] have a threaded hook with an adjustable turnbuckle.Luckily the turnbuckles have the same thread as the pedal rods. Just yesterday I bought the 8-30 die for the pedal rods so I could shorten them, and keep enough thread adjustment.
I took the small threaded hook off the turnbuckle,and made one about 10 inches long. Threaded it, bent it to fit the actuator,screwed it into the turnbuckle, and the guitar has no idea that there is now a "sideways" pedal rod being pulled by a knee lever. Works slicker than snot.
Got 6 and 3 now up and running, and it sounds wonderful .Plays great too.
The knee levers work well, but I doubt I can ever get them as precise as a modern pedal steel. They feel "old school" to me. However, modern steels don't sound like an old Fender, and if thats the sound you want, you just gotta deal with idiosyncracies..........bob
_________________
I'm over the hill and hittin'rocks on the way down!

no gear list for me.. you don't have the time......
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Stan Schober


From:
Cahokia, Illinois, USA
Post  Posted 1 Sep 2009 9:54 pm    
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See?!
We knew a bright , resourceful fellow like you would figure out a solution.

I'm just waitin' til you guys figure out all the tricks before I buy one...
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Dave Zirbel


From:
Sebastopol, CA USA
Post  Posted 1 Sep 2009 11:20 pm    
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If the knee levers feel a little stiff then try replacing the return springs on the changer. It will help with the lowers but make sure the springs are still strong enough for all the pulls to return.
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Dave Zirbel-
Sierra S-10 (Built by Ross Shafer),ZB, Fender 400 guitars, various tube and SS amps
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Russ Tkac


Post  Posted 2 Sep 2009 4:51 am     "Old School"
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Bob Carlucci wrote:
They feel "old school" to me.



bob,

We look "Old School" so it's a perfect match! Smile

Russ
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Bob Carlucci

 

From:
Candor, New York, USA
Post  Posted 2 Sep 2009 5:15 am    
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Thanks Dave.. I can deal with the lowers. They are a little stiffer than a modern guitar,no doubt.
Tried backing the springs off and found that at a certain point the notes return sharp, flat, both, and the guitar is a mess. I have found a decent balance . Pedal lowers are fine. The E-Eb lower on RKR is a tad stiffer than I like, but I deal with it no problem. I tried to soften it with disasterous consequences and had to stiffen the spring back up.
_________________
I'm over the hill and hittin'rocks on the way down!

no gear list for me.. you don't have the time......
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Bob Carlucci

 

From:
Candor, New York, USA
Post  Posted 2 Sep 2009 5:17 am     Re: "Old School"
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Russ Tkac wrote:
Bob Carlucci wrote:
They feel "old school" to me.



bob,

We look "Old School" so it's a perfect match! Smile

Russ

Hey Russ.. speak for yourself. I am still a handsome virile stud with hot young chicks following me around. Rolling Eyes Laughing
_________________
I'm over the hill and hittin'rocks on the way down!

no gear list for me.. you don't have the time......
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Russ Tkac


Post  Posted 2 Sep 2009 5:34 am    
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Sorry bob. I thought you were the old guy in the picture I saw playing a Carter. My mistake. Smile
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Jim Sliff


From:
Lawndale California, USA
Post  Posted 2 Sep 2009 6:13 am    
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Quick notes (threw my back out and am trying to ice/type...not fun...):

1. Silver solder and either a 100 watt minimum iron or a propane (or butane) torch. PRACTICE ON SOMETHING ELSE FIRST!!!! Electrical solder (or any other with lead) is far too weak.
2. For cable, 1/16" "wire rope" from Home Depot works perfectly
3. Dont thread new pedal rods until you check the ends you have - some are 8-32, some are 10-32!

J-
_________________
No chops, but great tone
1930's/40's Rickenbacher/Rickenbacker 6&8 string lap steels
1921 Weissenborn Style 2; Hilo&Schireson hollownecks
Appalachian, Regal & Dobro squarenecks
1959 Fender 400 9+2 B6;1960's Fender 800 3+3+2; 1948 Fender Dual-8 Professional
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